Design of Intelligent Hydraulic Excavator Control System Based on PID Method
Abstract
Most of the domestic designed hydraulic excavators
adopt the constant power design method and set 85%~90% of engine power
as the hydraulic system adoption power, it causes high energy loss due
to mismatching of power between the engine and the pump. While the
variation of the rotational speed of engine could sense the power shift
of the load, it provides a new method to adjust the power matching
between engine and pump through engine speed. Based on negative flux
hydraulic system, an intelligent hydraulic excavator control system was
designed based on rotational speed sensing method to improve energy
efficiency. The control system was consisted of engine control module,
pump power adjusted module, engine idle module and system fault
diagnosis module. Special PLC with CAN bus was used to acquired the
sensors and adjusts the pump absorption power according to load
variation. Four energy saving control strategies with constant power
method were employed to improve the fuel utilization. Three power modes
(H, S and L mode) were designed to meet different working status; Auto
idle function was employed to save energy through two work status
detected pressure switches, 1300rpm was setting as the idle speed
according to the engine consumption fuel curve. Transient overload
function was designed for deep digging within short time without
spending extra fuel. An increasing PID method was employed to realize
power matching between engine and pump, the rotational speed's variation
was taken as the PID algorithm's input; the current of proportional
valve of variable displacement pump was the PID's output. The result
indicated that the auto idle could decrease fuel consumption by 33.33%
compared to work in maximum speed of H mode, the PID control method
could take full use of maximum engine power at each power mode and keep
the engine speed at stable range. Application of rotational speed
sensing method provides a reliable method to improve the excavator's
energy efficiency and realize power match between pump and
engine.
Domains
Digital Libraries [cs.DL]Origin | Files produced by the author(s) |
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